中海油氣泰州石化(hua)環烷(wan)基潤(run)滑(hua)油加(jia)氫(qing)裝置是(shi)全廠效益最好裝置之一(yi)(yi)，去年大(da)修后一(yi)(yi)直滿負(fu)荷生產(chan)，最近因反應器第(di)一(yi)(yi)床層(ceng)差(cha)壓(ya)超標(biao)，催化(hua)劑結焦失效，必須緊急停(ting)工(gong)進(jin)行(xing)反應器撇頭更換第(di)一(yi)(yi)床層(ceng)催化(hua)劑。本(ben)次撇頭換劑工(gong)作(zuo)非常重(zhong)要(yao)，業主領(ling)導非常重(zhong)視(shi)，要(yao)求以最短時間(jian)盡快完(wan)成換劑工(gong)作(zuo)恢復生產(chan)。整個開停(ting)工(gong)期 10 天，給(gei)我們(men)的施工(gong)時間(jian)只有 39 小時，工(gong)程(cheng)項目(mu)(mu)包括靜(jing)設備(bei)的 45塊盲板(ban)抽裝、反應器頭蓋拆(chai)裝、進(jin)料泵管線支托架改造 2 噸、技改技措項目(mu)(mu)甩頭 7 處、新增跨線 200米及(ji)機電儀三個專業消(xiao)缺項目(mu)(mu)。施工(gong)時間(jian)短、工(gong)作(zuo)量大(da)，勞動力不足(zu)，同時還要(yao)兼顧其他(ta)生產(chan)裝置的正常維保工(gong)作(zuo)，可謂時間(jian)短任(ren)務重(zhong)。如(ru)何破(po)解這個難題是(shi)對泰州分公(gong)司新班子的一(yi)(yi)次考驗。
泰州分公(gong)司高度重視此項(xiang)(xiang)(xiang)工(gong)(gong)(gong)(gong)程(cheng)，接到(dao)任(ren)務后馬上(shang)組織各專業(ye)(ye)(ye)人員進行(xing)統籌策(ce)劃，對投(tou)入(ru)工(gong)(gong)(gong)(gong)程(cheng)的(de)(de)(de)(de)(de)勞動力、材料、機(ji)具設(she)備(bei)、技(ji)術(shu)準備(bei)等(deng)工(gong)(gong)(gong)(gong)程(cheng)元素方(fang)(fang)面(mian)(mian)、HSE 管(guan)(guan)(guan)(guan)理(li)方(fang)(fang)面(mian)(mian)、投(tou)入(ru)產出效益方(fang)(fang)面(mian)(mian)及現場(chang) 6S管(guan)(guan)(guan)(guan)理(li)等(deng)方(fang)(fang)面(mian)(mian)進行(xing)全(quan)(quan)方(fang)(fang)位精(jing)心(xin)(xin)謀(mou)劃和(he)精(jing)細測算。通(tong)過領導班子協(xie)(xie)調，專業(ye)(ye)(ye)間協(xie)(xie)商，現場(chang)的(de)(de)(de)(de)(de)靈(ling)活指揮調配，確保現有勞動力滿足施(shi)(shi)工(gong)(gong)(gong)(gong)進度要(yao)求；通(tong)過施(shi)(shi)工(gong)(gong)(gong)(gong)技(ji)術(shu)方(fang)(fang)案優化、對施(shi)(shi)工(gong)(gong)(gong)(gong)過程(cheng)質量重點(dian)難點(dian)的(de)(de)(de)(de)(de)管(guan)(guan)(guan)(guan)控(kong)措施(shi)(shi)的(de)(de)(de)(de)(de)嚴格實施(shi)(shi)等(deng)確保技(ji)術(shu)質量管(guan)(guan)(guan)(guan)理(li)體(ti)(ti)系的(de)(de)(de)(de)(de)有效運(yun)行(xing)；通(tong)過對所有工(gong)(gong)(gong)(gong)程(cheng)項(xiang)(xiang)(xiang)目(mu)的(de)(de)(de)(de)(de)全(quan)(quan)面(mian)(mian)分析，確定安全(quan)(quan)管(guan)(guan)(guan)(guan)控(kong)的(de)(de)(de)(de)(de)難點(dian)重點(dian)項(xiang)(xiang)(xiang)目(mu)并進行(xing)全(quan)(quan)方(fang)(fang)位的(de)(de)(de)(de)(de)危險(xian)因素分析和(he)風險(xian)評估，制定相應管(guan)(guan)(guan)(guan)控(kong)措施(shi)(shi)，在施(shi)(shi)工(gong)(gong)(gong)(gong)過期中嚴格執行(xing)監督考核，確保了 HSE 管(guan)(guan)(guan)(guan)理(li)體(ti)(ti)系的(de)(de)(de)(de)(de)高效運(yun)轉；通(tong)過全(quan)(quan)體(ti)(ti)動員、各專業(ye)(ye)(ye)化交底、現場(chang)項(xiang)(xiang)(xiang)目(mu)的(de)(de)(de)(de)(de)逐一對接，提前把所有施(shi)(shi)工(gong)(gong)(gong)(gong)項(xiang)(xiang)(xiang)目(mu)的(de)(de)(de)(de)(de)準備(bei)工(gong)(gong)(gong)(gong)作全(quan)(quan)面(mian)(mian)落實到(dao)位，形成了全(quan)(quan)員同心(xin)(xin)協(xie)(xie)力共克時艱的(de)(de)(de)(de)(de)強大團(tuan)隊(dui)(dui)力量，形成了進度、質量、安全(quan)(quan)及現場(chang) 6S 專業(ye)(ye)(ye)管(guan)(guan)(guan)(guan)理(li)高效的(de)(de)(de)(de)(de)管(guan)(guan)(guan)(guan)理(li)團(tuan)隊(dui)(dui)。
項目施(shi)工管理(li)(li)過程統籌(chou)精(jing)細到以小(xiao)(xiao)(xiao)(xiao)時為單位，特(te)別是(shi)反應器撇(pie)頭換(huan)劑(ji)施(shi)工這條主線，施(shi)工與換(huan)劑(ji)作業無縫(feng)交(jiao)接 39 小(xiao)(xiao)(xiao)(xiao)時連軸(zhou)轉，分公司領導陳實(shi)(shi)常務副經(jing)(jing)理(li)(li)和高海濤副經(jing)(jing)理(li)(li)連續 2 天白天黑夜蹲守(shou)在現場，靜設備副班長于慶春帶領參戰員工發(fa)揚茂化建“刻(ke)苦耐勞、堅守(shou)合(he)同(tong)、團隊至上、結果(guo)一流”的企業精(jing)神，鼎力協(xie)同(tong)連續奮戰二(er)個(ge)晝夜，提(ti)前(qian) 3 小(xiao)(xiao)(xiao)(xiao)時交(jiao)付裝劑(ji)，裝劑(ji)交(jiao)出后(hou) 5 小(xiao)(xiao)(xiao)(xiao)時完成(cheng)反應器頭蓋(gai)回裝等恢復工作，整個(ge)過程提(ti)前(qian) 4 小(xiao)(xiao)(xiao)(xiao)時交(jiao)付裝置(zhi)進(jin)行系統氣密，實(shi)(shi)現一次氣密合(he)格(ge)。
經(jing)分公司全體員工的共(gong)同努(nu)力，這(zhe)次裝(zhuang)置撇頭(tou)換劑及(ji)消缺工程(cheng)的所有施工項目實(shi)現安全、優質、準點、環保全面(mian)完成，于(yu) 6 月 3 日 11 時(shi)交付生產，實(shi)現靜密(mi)封面(mian)零泄漏，裝(zhuang)置氣密(mi)一(yi)次合(he)格，投(tou)料開工一(yi)次成功，受到業主的表揚，分公司新班子經(jing)受住一(yi)場實(shi)戰的初步考驗。 （圖/文(wen) 邱小帆）
